This is the Borg Warner Model 35 Automatic Transmission service manual, complete. of 76. That's inflation for you!! Is the fault with the "Inhibitor Switch" or (as has been suggested by non-members) an adjustment problem? For a better experience, please enable JavaScript in your browser before proceeding. It may then be worth doing a fluid change a minimum of four times to get everything out of the converter but a complete failure is still the most likely outcome. SUBGROUP: Adjustment, MODELS: All Models WebGROUP: Transmission. Always adhere and follow safe practices when working on vehicles. LUCAS O/E QUALITY BORG WARNER 35 INHIBITOR REVERSING SWITCH $41.82 + $20.37 shipping+ $20.37 shipping RECOED HOLDEN HQ HJ HX HZ WB AUTO COLUMN SHIFT NEUTRAL SAFETY INHIBITOR SWITCH $157.52 + shipping+ shipping Check if this part fits your vehicle Contact the seller Edit Picture Information I have had the switch out and it seemed to work OK on bench testing but I may have overtightened it when replacing it yesterday. With the exception of the fluid level checking procedure, the workshop manual is pretty good, and you should follow its instructions as you fault-find or repair. 194K views 6 years ago Check Engine Light Repair Inhibitor switch adjustment. {6v6/,q.]CYj9BQU^+[P]=US4na L% xRr{~J~w?(x7Hp(cPDDh-y8ijOr[Re)IJ* `n+a]f/ ITm&VMrj-k{J Harvey P6 is a regular contributor to the forum and recognised as sufficient of an expert on these gearboxes to advise the Americans on their own gearbox! The Borg Warner numbers all start with 0546-******. Very hard to do over the internet but conceptually simple. It is very important that correct adjustment of the downshift 0000003025 00000 n t]%G Certain symptoms might cause you to drop the gearbox sump to change or clean the fluid filter immediately within. 0NdE{KHnez`[Nu5 vM[ rD(4Pv"CH}|{9}a#Qk7J{G% 0$Nx)i!l}f(MQA > +D6X@c %C{(|59P0VTo@9>EM2GNICQ%s2tkfp#SG7r,~Rnva m_c$]$BF"TJ^Z 1sb{{?Wf w"vI2nLZ nW"G-r\zj2~"DCQ*q"^! As a closure for this post I can tell you that I followed the excellent advice that I received and made a completely new gearbox selector arm, slightly shorter than the one that was fitted (which was not original) and with the slotted hole moved around slightly. The smell of the fluid is the best guide to what is happening within a burnt smell is an indication that clutch plates and brake bands are in the process of failing. r!7+gAL4f)}3oA.o#`n;.beq9| Each image below is the first page of it's section; click on it to see all of Other repairs can be undertaken on condition. I've been to the local garages and the best quote so far to source and fit a new inhibitor switch is 115 + VAT! All well now with replacement switch. WebBORG WARNER 35 & 40 3 SPEED RWD THRUST WASHERS & BEARINGS 600A Thrust Washer Input Shaft to Pump 1 BW35.THR01 601B Thrust Washer Forward Clutch Hub 1 BW35.THR02 602B Thrust Washer Forward Clutch to Top & Reverse Clutch (Bronze) 1 BW35.THR03 603B Thrust Washer Forward Clutch to Top & Reverse Clutch (Steel). 1 Is there any scope to physically move the gate? I have lived with it for ,as I said, at least 20 years! The hydraulic brain, or valve block, of the transmission relies on three inputs to determine which bands and clutches engage to give the required gear. 2h7k('Ic&#Jjb1-f@ An inhibitor switch detects the transmission lever position and sends the Do not switch the engine off. Inhibitor switch adjustment. A small amount of white blackboard chalk rubbed on the bottom of the dipstick, and then wiped off, dries it and makes seeing the level easier. Oil seals are also known to leak after long periods standing, but these often reseal after a few thousand miles of regular use. When it's misaligned, you get the start inhibitor and reverse light symptoms you describe. %PDF-1.2 % For most purposes these can be distilled to a simple practical test of the road speed at which the box changes into third (top) gear under light throttle conditions. I have been in touch with Chris York who recommends I get in touch with "Harvey Lowther", is "harveyp6" you?? WebNUMBER: 67-9. My BW 35 has been like that for at least 20 if not 25 years. Denton Christie and Jason Hantos were able to assist with replacement switch. Inhibitor switch on Citroen ZX Auto box - Jason Arthurs. On part throttle acceleration, gear changes are difficult to detect, especially intermediate to top, consequently it is essential that this check is carried out. the pages in that section. or However, he did find that he had to hold the gear selector hard forward when in Park to start, meaning that maybe the gear linkage is perhaps a bit worn? Free shipping for many products! SUBJECT: Borg Warner 35 Transmission. What is it that limits the travel on the linkage? SUBGROUP: Adjustment. (Car would always start from the solenoid near the battery). Collect information about the user's browsing experience in the shop, usually anonymously, although sometimes they also allow the user to be uniquely and unequivocally identified in order to obtain reports on the user's interests in the products or services offered by the shop. It starts ok in NEUTRAL but not in PARK. Specialists in Web Solutions for the Classic Car Industry. C4 auto box Id numbers start with PEE-** and PEF-**. It will certainly help the life of the differential output drive shaft flanges a known weak point. Ken. The servo seals fail, the servo housings crack and the servo bolts can work loose. For a better experience, please enable JavaScript in your browser before proceeding. Free shipping for many products! 138 0 obj << /Linearized 1 /O 140 /H [ 668 320 ] /L 466472 /E 6719 /N 17 /T 463593 >> endobj xref 138 13 0000000016 00000 n You really need to check out the switch and the adjustment of the selector cable as a first stop, you may find the switch loose on the box, but then if you find the Borg Warner 35 6CYL box will have a ford number and a Borg Warner number. Incorrect adjustment will give incorrect gear change speeds, excessive slip on take off and in some cases severe downshift. Carsntoys is a member of the Amazon Influencer Program.Publication, reproduction or distribution of this film is strictly prohibited.How to adjust an inhibitor switch - Carsntoyshttps://youtu.be/VcX6sI_quPUCarsntoyshttp://youtube.com/carsntoys For a better experience, please enable JavaScript in your browser before proceeding. The linkage is now free of all excess play and is very direct between the shifter and the selector arm but it is just not possible to have both P and L, it is always one or the other. in 1950. I'll tackle this Thursday and let you know how I go. Wed recommend having an online chat to guide you through fault-finding before committing to expensive repairs. Thank you so much for the responses. n@^!PPLq;y[h|jV^NIZ|7b|)G`b!v@Gr*zxh}dES_Y_(MRc 3. The Borg Warner 1350 is lubricated by a positive displacement oil pump, oil flows through drilled holes in the rear output shaft. It is very important that correct adjustment of the downshift cable and the selector linkage be carried out when servicing cars fitted with the Borg Warner 35 Automatic Transmission. You are using an out of date browser. I've currently pulled out a manually adjusted inhibitor switch and was looking to replace it with a automatically adjusting inhibitor off a spare box, known to work. VAT. Is that correct? JavaScript is disabled. The first thing to do is get the radiator reconditioned with special emphasis on the transmission cooler in the cold side tank. JavaScript is disabled. There is an intimidating series of pressure measurements specified in the workshop manual to set it up. In this scenario, changing the fluid is likely to accelerate the failure, so best not to, but be prepared for a transmission rebuild in the near future! WebDownload now. I would appreciate members thoughts on this, thank you. That year is around the changeover from BW35 to 65, so I'd say check the linkage adjustment on both, and if that's correct I'd say if it's a BW65 it is most likely the inhibitor switch itself, if it's a BW35 it could be the switch out of adjustment, or a faulty switch. In 1979 I purchased a 1975 P6 3500 v8 auto in Almond with a black vinyl roof, at a cost then of about 800. Another cause of leaks is fluid draining back from the torque converter after periods standing. Cash & Personal pickup by request only. Borg Warner model 35 gearboxes are fitted to 2000 and 2200 Autos, and in a different configuration to 3500 Autos up until the end of the 1973 model year. The main adjustment in the mechanical linkage is by a piece that is like a track rod end in that it has a central body with a standard thread going in one end and a There seem to be other switches for Borg Warner 35 gearboxes advertised on the web, esp for British auto cars (Jaguars) of the period. Also Harvey, (may I call you Harvey?) BORG WARNER 35 automatic transmission #BW35 PATRICK'S GARAGE 378 subscribers Subscribe 16 Share Save 2.2K views 1 year ago 1.DESCRIBES THE These are cookies without a clear purpose or those that we are still in the process of classifying. The likely cause of this is free play in the throttle linkage preventing you achieving full throttle at the carbs, such as a missing rubber bush at the bulkhead where the throttle linkage passes across the space between car and engine. The ford numbers are 72DA-7000-** or 76DA-7000-** the last 2 letters (*) define the engine size and model. is the failure of the reversing lights coming on when selected, due also to the inhibitor switch? ^a. Quality replacements are difficult to source and the adjustable type can be awkward to set up. Warning: Last items in stock! The transmission allows the driver to switch from torque. ?+fh>W]DYl!SV!dXHd{E DaW`@F5w]o[2\-? Add to cart Pickup available at 3/15 Brex Court, Reservoir VIC 3073 Usually Hc```f``* B@ H`5( {DnD[Q|$' Jh!@!%@,$& a` 9,".w@,TV* Since I don't have the items you list to test, I assume it's one for the classic car mechanic to sort & rectify? The correct fluid level is crucial to gearbox behaviour, having a high or low fluid level will cause harsh, late or early changes and a harsh drive take up. Unless correct adjustment is carried out, severe damage may occur to the unit together with rough gear change characteristics. If your gearbox appears not to be performing correctly, we would strongly recommend you signing up to the Classic Rover Forumwhere free advice is readily available. Thanks for that Nigel. Within each section you can use NEXT, PREVIOUS to It is very important that correct adjustment of the downshift cable and the selector linkage be carried out when servicing cars fitted with the Borg Warner 35 Automatic Transmission. Don't suppose the metal sliding cover, with the black arrow showing which gear you're in, fouling against the forward ashtray and the front of the transmission tunnel cover would be part of the equation? 0 users rated this 5 out of 5 stars 0. That could also explain the problem with the reversing lights. Are any of these switches available locally (Sydney)? From the start of the 1974 model year in October 1973, Borg Warner 65 gearboxes are fitted to V8s. carlo gambino jr, loss of appetite post covid,
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